Sewing Bras - Designing a New Style Based on a Well Fitting Pattern (aka Block)

Now that the Costume Season (aka Halloween) is over, lingerie sewing has resumed its full course. Yay!

In my pursuit to further my (bra) education, I've decided to try out a new style with different materials.  As I am not quite ready to completely draft my own patterns from scratch, using a well fitting pattern (aka Block) seemed like a step in the right direction.

I really liked this style of bra: integrated powerbar/lower cups with strap tab with small section of lace upper. Add a few minor tweaks to suite my particular preferences (lower center gore and foam lower cups) and its perfect!

[Cleo Lucy, Gorsenia Marlene, and Freya Arabella]

As I already had a great fitting foam bra pattern (my fabulous Comexim copy - details Here), I used it as my block.  Following the directions from the Bra-Makers Manual (Vol 2) by Beverly Johnson, I ended up with this:

Basically taking the curves off, draw new lines then add curves back on. [You can see a bit of this in action on Erin's Blog Here] A quick muslin (just one cup) then basted into my test band, and we were ready to for final adjustments.

Here's the final!  I'm super spiffed.

THE PROCESS

I cut out the lower cup pieces in cut-and-sew foam and identical pieces in my fashion fabric.  The satin-y material is wonderful under fitted clothing. For the upper pieces, I used a stretch lace from Trim Expo during my last foray into the Fashion District (Nice selection, great prices!). Then cut the same pieces in bra tulle for the lining.  Since I wasn't using a pattern with accompanying instructions, I assembled the pieces together in the order that made the most sense to me. Zig zag foam pieces together then sew lower cup fabric pieces together. Baste tulle and lace together, add tiny elastic for neckline, sew combined upper cup piece to combined lower cup pieces.  Sew just the strap tab portion of the fabric to the foam (right sides of fabric to wrong side of foam) then flip open. With wrong side of fabric facing up (and right side of foam), overlap the fabric and foam a few mm and sew INSIDE the seam allowance.  Flip over and top stitch on the cross seam.  Pin down lower edges of fabric to foam and baste.  Finish as usual.

A few minor tweaks to the band - added a gothic arch and doubled up on the power mesh in the back.  Also some adjustments to accommodate the lace on the back band.

THE FIT

I am pleased to report it fits! [with caveats].  Cups fit wonderfully - a little too good as this is definitely a push up bra w/ lots of cleavage.  Since I used the Comexim pattern, the girls are lifted and centered without the help of any additional padding or internal slings!  The gravity defying shape was created by relatively FLAT cups (the cups gain shape when they conform to the underwire) - contrary to everything I've read about bra making thus far.  Immediate projection at the wire is non-existent - this would normally cause major fitting issues for me but not in this time! The bust point of Comexim bra cups tend to be above my bust point (I believe this is by design) and was also perfect for this particular re-design.

THE PROBLEMS

My myopic focus on the cups had caused some oversight on the band.  1.) I had raised the height of the wide wings (for that super sleek silhouette I crave) but had forgotten to raise the back band as well.  Thus the band only has 3 hooks in the back, caused some lumps and bumps. 2.) I had also doubled the powermesh for the back band AND added stretch lace resulting in significantly less stretch.  Thank goodness I had one of those bra extenders handy! 3.) The shorter back band also made the back straps too far apart. Sigh.

Overall I'm very pleased.

Sewing Bras - Pinup Girls Classic Bra Pattern

Yay! My order from Bra Makers Supply came in! In addition to their very popular Classic Bra Pattern, I also picked up the Bra-makers Manual volume 1 and 2.

Feeling brave after reading the thorough instructions and hearing about all the great reviews about this pattern, I decided to sew it up without making a toile first! It's SOO nice to read sewing instructions that are not only well written, but geared toward beginners. Although I've sewed a half dozen bras already, the methods I used were gathered haphazardly - a few sew-alongs, an online video, random  Google searches on specific techniques. I can definitely see why so many people recommend this pattern as their first foray into sewing underwire bras - makes wonder why I didn't choose it myself.  There is something to be said about paying for a well made sewing pattern and the accompanying instructions. Nevertheless, the tidbits helped improve my sewing - creating neater stitches and more refined workflow.

BRA SIZE
I did a bit of research to see how others chose their size as the size recommended using the instructions yielded 32A... It gave me chuckle as I haven't been a true A cup since high school. After stalking her (Beverly Johnson's) blog, I found this link. She discusses the 4 common ways to measure for bra size, as well as their pro/cons. While she uses the underbust/overbust method most frequently, she freely admits it doesn't work well for petite women. She did mention that the  Bottom Cup Depth method is the most accurate and I agree with this. Luckily, the BCD measurement yielded the same bra size as the ABTF calculator in my case - now a 32E (post weaning).

CONSTRUCTION AND ALTERATIONS
The bra sewed up pretty quickly - no  linings or lace to fiddle with -  and true to unlined bras, easily showed you where adjustments needed to be made. Initially, it looked like there was too much projection the cups as the apex wrinkled but seemed to fit everywhere else. I had started pinning to reduce the projection when I remembered something from Beverly's Manual about taking in just the bottom cup depth.  A few pins later, the cups fit!  I think this particular method only works with my particular body type though. The only other alternation I had to make was taking a wedge out of the bridge under the arms. I found this change to harder to transfer to my  pattern than the others but thankfully the Manual had instructions for that too.

Picture of my super quick ALL BASTE STITCH tester in Simplex

FIT
It fits pretty well! The center gore is a hair too narrow - my fault as I just eyeballed the amount I needed to take in since it's pretty much need to take it in for all bras. Cups are pretty spot on after taking in the the lower cups only.  Still scratching my head on that one a bit - I've been TOO projected for many RTW unlined bras so this is a change. The dart I inserted in the  bridge could stand to be taken in a smidge more as well. Band is stretchier than I would like - the 32 fit more like a 34 as I have them on the tightest hooks. But that's an easy fix. I may double up on the medium powernet or just shorten the band next time.  Straps are pretty comfy and STAY on despite my sloped shoulders.

CONCLUSION
The Pin-up Girls Classic Bra Pattern is an excellent first (or second, third or sixth) underwire bra pattern.  Instructions are thorough with pictures and the patterns themselves are organized in a way that is easy to find.  While the full coverage style itself isn't earth shattering, it does make fitting easier and a well-fitting bra will beat a cute ill-fitting one any day. I forsee this pattern translating well into a nursing bra, demi cup and foam cup versions and for the intrepid, a sport bra (with the help of the Bra Makers Manual).

Sewing Bras - Another crack at the Merckwaerdigh Mix 30 bra!

Its done!  The (heavily modified) Merckewaerdigh Mix 30 bra in gorgeous black lace and blue lycra.

Pulled out my old dress form to model my new creation - with the help of some, ahem, enhancements to fill out the bra.

My first attempt using this pattern out of the package didn't go to well and that bra has since been elevated to tester band status. Subsequent attempts to correct said issues yielded much headache due to lack of drafting experience.  See in action below:

Not wanting to just toss it aside, I decided to try to salvage it by redrafting the cups.  It took 5 attempts in muslin before the cups remotely looked like they fit properly. Unfortunately, something was lost in translation when I moved from the muslin to the stretchy cup lining fabric and it became too big. Of course, I didn't discover this until the bra was 90% complete.  After dragging my feet on it for a week or two (and trying a few other small adjustments in hope I didn't have to take the cups apart completely) I finally gave in and redid the cups.

I determined that the outer cups can remain (and should remain) unchanged but the inner cups was drafted in a way where the top of the cups were TOO open (complete opposite of the problem I had the first time!).  So after taking apart the seams, I went ahead and reduced the curvature of the inner cup piece from the apex up.  For the most part, it worked.  Just still a tad too projected for me at the moment (post weaning).  Also the back band is tighter than usual - likely because the blue lycra doesn't have quite as much stretch as the powernet.  It will likely just sit in the drawer.  What does one do with {perfectly good, new} me-made bras that don't fit?  Anyone interested in a giveaway? Approximately 30FF - great for someone who's narrow set, with lots of projection.

 

Bra Sewing - My Very First Me-Made Bra! MAYA by AFI Atelier

After MUCH anticipation, my shipment of bra making supplies finally arrived!  Unfortunately, the bra pattern I ordered did not.  What is one to do?  Why search online for a free pattern of course!

Thus, the MAYA Bra Pattern from AFI Atelier

This free bra pattern has an amazing size range - 28AA to 44H (UK)!!

Prior to diving into my precious bra making supplies, I decided to make a muslin or bra toile to check the fit.  There is an excellent trial run bra tutorial at Cloth Habit.  I highly recommend it as I made not one but TWO trial run bras.

As a lingerie sewing novice, I found the instructions that accompanied the Maya bra to be sufficient.  I did some more "research" while I was waiting for the supplies to arrive and felt fairly confident to just dive in.  Mostly the tutorials from Make Bra to supplement the **almost** complete instructions from AFI.

Why 2 bra muslins?  The first one (32F) turned out to be too big in the cups - so I went back to the AFI site and downloaded the 32E.  Since I already had a teeny bit of experience sewing bra cups from the first muslin, I went ahead and made a few changes for round two.  I'm fairly narrow set so I took in the center gore - at lot, lowered center gore and graded the cups to match, and widened the back band to better mirror my favorite bras.

A few key take aways:

- Double up on the lightweight powermesh (likely unnecessary if using regular powermesh)

- shorten band further as it fits like a 34

- slightly too much immediate projection at the wire 

- Shorten underwire as the shortening the center gore also shortened the wire channeling.

Overall, pretty comfy!  Cups fit pretty well - center gore tacks and doesn't jab me in the chest.  This creates more of a "natural" silhouette.  I may make another one - but wireless to use as a sleep bra!